As the welding industry rapidly evolves, the variety of laser welding machines available on the market is expanding, offering more choices with diverse product benefits. Many clients are particularly fond of handheld laser welding machines for several compelling reasons. Here’s a detailed look at why handheld laser welders are becoming a favored choice in the industry.
Simple Operation
Handheld laser welding machines are designed for ease of use, allowing operators to achieve high-quality welding results with minimal training. The user-friendly nature of these machines addresses the challenge of skilled welder shortages by simplifying the welding process, making it accessible even to those with limited experience.
High Welding Efficiency
Handheld laser welders operate at speeds more than twice that of traditional TIG (Tungsten Inert Gas) welding. This significant speed advantage not only saves time but also reduces labor costs, as fewer welders are needed to achieve the same, or better, production outputs.
No Welding Consumables
Traditionally, welding involves managing consumables like filler wire, which can be cumbersome and costly. Handheld laser welding machines eliminate the need for filler materials, simplifying the welding process and reducing material costs significantly.
Superior Welding Results
Laser welding, a type of fusion welding, benefits from higher energy density compared to traditional methods. This high energy allows for deeper penetration and stronger welds, resulting in durable and reliable joints.
High Energy Efficiency
Despite common misconceptions about the energy consumption of laser welding machines, these devices are highly energy-efficient. Fiber laser welders, for instance, boast a photoelectric conversion efficiency of up to 30%, meaning they use less energy to achieve better results.
Convenience and Flexibility
One of the standout features of handheld laser welding machines is their flexibility. Unlike stationary welding setups, handheld welders can be used anywhere within their power source’s reach, making them ideal for projects that require mobility and versatility.
No Need for Post-Weld Grinding
Traditional welding often requires post-weld treatments such as grinding to smooth out imperfections. In contrast, handheld laser welding produces smooth, continuous weld lines that are visually appealing and require little to no post-processing, saving time and further reducing costs.
Swinging Welding Head
Handheld laser welders are equipped with a swinging welding head that has a large beam spot, making it suitable for a variety of products. This adaptability allows for precise welding of different materials and complex shapes, enhancing the machine’s versatility across multiple applications.
Conclusion
The benefits of using a handheld laser welding machine are clear: they are easy to operate, highly efficient, cost-effective, and versatile. These advantages make them an ideal choice for businesses looking to improve their welding quality and efficiency while reducing costs. Whether for small tasks or large-scale production, handheld laser welders offer a compelling solution that modernizes and simplifies the welding process.
